Schaeffler customer success story in Mining sector in Philippine
by Philippine Resources - March 29, 2022
As one of the largest rolling bearing manufacturers worldwide, Schaeffler is a partner to all leading manufacturers and companies involved in the mining and processing industry. Our bearings and service solutions increase the functional reliability and performance of machines and processes. We support our customers in reducing maintenance efforts and protect their employees by providing a safe working environment. In this issue, we will share with you how Schaeffler has helped a mining corporation in Philippines optimize their maintenance efforts in their plant operations.
Slaked lime is produced at Visayas Slaked Lime Corporation’s (VSLC) plant in the Philippines. To ensure proper and reliable lubrication of the numerous fans and blowers in the dusty environment, VSLC switched from a manual to an automatic lubrication solution. With the CONCEPT1 gas-driven automatic lubricators, the company will reduce maintenance efforts in the future, protect its employees and therefore be more sustainable.
- Integrity of grease is maintained with no penetration of impurities during relubrication
- Longer bearing life in fans and blowers with reliable preset time intervals
- Enhanced safety with less human deployment in hard-to-reach locations
- Increase in productivity of the Maintenance Team with elimination of manual lubrication
- Sustainable – lubrication cartridges can be refilled up to three times
VSLC operates in a very dusty environment resulting from the production of slaked lime and limestone. Therefore, impurities often occur in the lubricants. These impurities affect, among other things, the bearing life in the fans and blowers. The maintenance team has to keep an ongoing focus on lubrication. As the numerous lubrication points were checked and relubricated manually and due to the sometimes difficult to access lubrication points, the safety of the maintenance staff was at risk.
Schaeffler’s experts recommended the flexible and cost-effective lubrication solution with the automatic lubricator Concept1. The CONCEPT1 automatic lubrication solution has one outlet and consists of a 125 millilitre cartridge driven by a gas-producing dry cell. The flow rate can be preset differently depending on the amount of lubricant needed for the bearings. VSLC is very satisfied with the lubrication solution and has fitted a further 50 lubrication points with CONCEPT 1 as a first step. Another 50 lubrication points for motors will soon be installed with automatic lubricators.
What our customer says:
With the automatic lubricator, we were able in a short time to significantly reduce efforts compared to manual lubrication. We are impressed and absolutely satisfied.” Maintenance Section Manager, VSLC
Place your Ad Here!
Philippine Resources - August 31, 2021
Schaeffler Philippines celebrates 14th anniversary of serving customers
Makati City | Sep 4, 2021 | Schaeffler Philippines celebrates its 14th anniversary of opening in Makati City, Philippine on Sep 4, 2021. The company aims for more collaborations and commits to ensuring customer success by providing value-added services and forging long-term relationships. The Philippines Journey As early as the 1967, Schaeffler has strong presence in the Philippines through its product solutions, the FAG and INA bearings. -, Recognising the prospects in Philippines, Schaeffler opened its office in 2007 to bring the best of Schaeffler’s entire range of industrial bearings, condition monitoring products and automotive components– all with the highest quality, to better meet the demands and serve the customers in Asia-Pacific. Today, Schaeffler Philippines, Inc. serves more than 500 customers in the local market ranging from agriculture, construction, mining, steel, cement, power transmission, food processing, textile, paper. Partner to the mining and processing industry In mining and processing, Schaeffler Philippine Partner to the mining and processing industry. Our rolling bearings are essential contributors to technological progress. Rough operating and environmental conditions require extremely robust bearings. More than one hundred years of experience in the rolling bearing business and a strong customer focus make Schaeffler an excellent choice as a partner. Our product range of over 225,000 industrial products is one of the largest in the rolling bearing industry. Systems for condition monitoring, mounting services as well as maintenance tools complete our range. All of this ensures that we can offer a solution for virtually any application in the mining and processing industry. Intensive research and development as well as constant close work with manufacturers and operators all result in high levels of operational reliability for all of our bearings. In addition, our solutions always offer economic benefits and this increases their efficiency. We are thoroughly familiar with our customers’ specific requirements as a result of our close cooperation with our customers and with higher education and research institutions for mining and processing. Our state-of-the-art technology permits us to supply the entire industry with the right bearings and offer related services, focusing on high reliability in even the toughest ambient conditions. Here are just some of the benefits for our customers: Proven and tested quality of FAG and INA product brands High operational reliability Long life High load carrying capacity and stability Reduced maintenance costs Easy to install and remove Suitable for high vibratory stresses Resistant to very high temperatures We pioneer motion As a leading global supplier to the automotive and industrial sectors, the Schaeffler Group has been driving forward ground-breaking inventions and developments in the fields of motion and mobility for over 70 years with agility and efficiency. Characterised with long-term thinking and being responsible, the technology company leads with a sustainable-oriented approach in the manufacturing of high-precision components and systems for powertrain and chassis applications as well as rolling and plain bearing solutions for a large number of industrial applications. Name: SCHAEFFLER PHILIPPINES, INC. Business Address: 5th Floor, Optima Building 221 Salcedo Street, Legaspi Village 1229 Makati City, Philippines Contact No. : +632 7189930 Fax No. : +632 7798703 E-mail: firstname.lastname@example.org Contact Person: Jay C. Durante Country Manager Website: www.schaeffler.ph Date established: 4th September 2007
Philippine Resources - December 07, 2021
Schaeffler provides comprehensive bearing solutions in Mining sector
Photo credit: Schaeffler As one of the largest rolling bearing manufacturers worldwide, Schaeffler is a partner to all leading manufacturers and companies involved in the mining and processing industry. Our bearing solutions and services increase the functional reliability and performance of machines and processes. We help our customers reduce their overall costs with our expert technical support and a global distribution network. In mining and processing, rolling bearings are essential contributors to technological progress. Rough operating and environmental conditions require extremely robust bearings. More than 100 years of experience in the rolling bearing business and strong customer focus make Schaeffler an excellent choice as a partner. With our extensive product range, over 225,000 industrial products -- one of the largest in the rolling bearing industry -- together with systems for condition monitoring, mounting services as well as maintenance tools, Schaeffler is able to offer a complete solution to our customers, including applications in the mining and processing industry. Intensive research and development, as well as constant collaboration with manufacturers and operators, result in high levels of operational reliability for all of our bearing solutions, thereby increasing efficiency. Schaeffler’s product offerings for the mining and processing industry include spherical roller bearings used for bucket wheel excavators in open pit mining, draglines, dump trucks, conveyor systems, crushers, ball mills, and vibrating screens; tapered roller bearings used in the tunnel boring machines, vertical mills and spherical thrust roller bearings used in shaft drillings, as well as customized bearings for pallet plants, to bearings used in small electric motors and pumps. Coupled with our state-of-the-art technology, such as condition monitoring solutions, SmartCheck, ProLink, OPTIME and automatic lubricators, we are able to provide a holistic bearing solution, focusing on high reliability in even the toughest ambient conditions, catered to our customer’s demands and requirements.
Philippine Resources - June 28, 2022
SCHAEFFLER’S FIGHT AGAINST COUNTERFEIT BEARINGS IN THE MINING INDUSTRY
Photo credit: Schaeffler Some may think that counterfeiting is a problem that only affects luxury brands, electronics, and cosmetics. However, the truth today is, product piracy affects all industries including the engineering sector. The main reason for the demand of counterfeit bearings, is because it is needed in large amounts throughout the engineering sector, and the real thing does not come cheap. Today, other counterfeit products like apparel, engineering auto parts and accessories like fake bearings are freely available in Manila. THE REAL CONSEQUENCES OF COUNTERFEIT BEARINGS As many of us know, rolling bearings used in mining operations operate in some of the harshest conditions on and under earth, therefore, robust and reliable bearings are essential. Not only does the equipment face an operational issue, distributors and end-customers face their own set of consequences and risks too. Distributor consequences: Liability for all damage resulting from the sale of counterfeit products Lawsuits by the injured party No damages can be claimed from the original manufacturer Loss of image and sales and financial damage Risks for the end customer: Risks to personnel safety and lifespan of machinery High subsequent maintenance costs Production and operational halt Loss of brand image, as counterfeits reduces the quality of the company’s products STEPS ON DETECTING COUNTERFEIT BEARINGS Most of time, end-customers may face a hard time identifying real from fake. But with the real deal, end-customers should be prepared to pay a higher price for premium quality bearings that comes together with technical support and after sales service. Here’s how your business can identify fake bearings: 1. Search for authorised sources By sourcing for authorised distributors, you can guarantee the acquisition of authentic bearings due to the necessary stringent control processes put in place. Authorised Schaeffler distributors also provide expert advice and a full range of accompanying services. View the full list here: https://www.schaeffler.de/en/schaeffler-germany/sales/authorized_distributors/sales-partners-worldwide/index.jsp 2. Quality standards Counterfeit rolling bearings have rough finishes, abnormal roller appearance and sometime even wreck your equipment after installation. Schaeffler’s INA and FAG robust bearings have been able to increase operational reliability and service life through continuous research and development. To ensure longer equipment lifespan, reduce unplanned downtimes and put safety of mining personnel first, Schaeffler’s engineers consider the entire life cycle of a machine in their calculations. 3. After sales service and technical support Unauthorised distributors and counterfeit manufacturers usually do not provide any type of after sales service or technical support for obvious reasons. Buying from trusted sources such as an authorised Schaeffler distributor or Schaeffler themselves, opens the door to professional and knowledgeable experienced bearing experts. With over 100 years of experience in the rolling bearing business, Schaeffler provides a wide range of maintenance solutions for reducing maintenance costs, preventing unplanned downtimes, and increasing machine availability. COMBATTING THE GLOBAL ISSUE In a mission to protect brand reputation, reduce legal consequences and eliminate fake products, manufacturers like Schaeffler are proactively doing their part to end the escalating issue affecting the mining sector in the Philippines. For several years, Schaeffler has been providing genuine rolling bearings to mining businesses in the Philippines. However, counterfeiting manufacturers have skilfully imitated the packaging of Schaeffler’s INA and FAG bearings. The organisation’s Brand Protection Team has been working to remove counterfeits in the market, raise awareness and support customers, certified retailers and assist authorities in curbing this issue. To further ensure that customers purchase original parts from safe sources, labels with a data matrix code is placed on all Schaeffler’s bearing product packaging. Thanks to this label, customers can check on its originality using the Schaeffler OriginCheck app.
Place your Ad Here!
Philippine Resources - May 23, 2023
MEMORANDUM OF AGREEMENT SIGNED WITH TVI RESOURCE DEVELOPMENT (PHILS.) INC.
Photo credit: TVI Resource Development The Board of RTG Mining Inc. is pleased to announce that a comprehensive settlement of all outstanding issues with the Villar Family controlled Sage Capital and TVI Resource Development (Phils.) Inc. (“TVIRD”) has been reached and a binding Memorandum of Agreement signed. On execution of the final documents, expected in the next month, all litigation that RTG had launched will be withdrawn as part of an agreed restructuring of the Mabilo Project. The Villar Family is one of the most prominent families in the Philippines and RTG is pleased to partner with them in the development of the Mabilo Project, which is a significant mining project for the country. The key terms of the agreement for RTG include the following: RTG (through SRM Gold Limited) will retain a 40% interest in Mt. Labo Exploration and Development Corporation (“Mt. Labo”) with the project also developed by Mt. Labo, in line with Philippine regulatory requirements, with Sage Capital (which is owned by TVIRD) holding the remaining 60%; RTG will have a 2% net smelter royalty (“NSR”); RTG’s debt together with interest, currently in the order of US$27M (subject to audit) will be repaid out of the proceeds of Stage 1 of the project, the Direct Shipping Operation subject to customary requirements to address liquidity and ongoing operations of Mt. Labo; Funding arrangements for the project as between the major shareholders of Mt. Labo have been successfully renegotiated, (relieving RTG of a sole funding obligation) and replaced with a pro-rata funding obligation, together with a disproportionate funding obligation of Sage Capital, as set out below; With debt repayments in full and the NSR, RTG will be entitled to approximately 57% of the proceeds of Stage 1, the Direct Shipping Operation; RTG will be entitled to 40% of the operating cashflow of the project, together with the 2% NSR and repayment of its debt, which is currently in the order of US$27M; The first US$5M of expenditure for Mt. Labo (or 12 months of expenditure, whichever occurs the earlier), will be funded pro-rata between the two shareholders (ie RTG will provide 40%) and thereafter, Sage Capital/TVIRD will sole fund the next US$5M of expenditure, with all additional funding thereafter to be provided on a pro-rata basis; All parties are required to act in the best interests of the project and not compete; A shareholders’ agreement will be finalised which will provide typical minority interest protection clauses including reserve matters for voting including annual budgets and appointments of key personnel; Any disputes will be resolved by the Singapore International Arbitration Centre; and On completion of final signed documents, all litigation matters will be withdrawn and settled in full. With the restructuring of the Mabilo Project now agreed, over the balance of this year, the remaining permitting matters and financing plans will be finalised, a review of the 2016 Feasibility Study will be completed, together with finalising the acquisition of surface rights, following which, a commitment to development will be formalised by the Board of Mt. Labo. RTG is pleased with the outcome of the discussions and the co-operative and constructive approach adopted by the Villar Family representatives. RTG believes they can be a strong and positive partner to work with to take the Mabilo Project forward, with both a near term development and future exploration activities to expand the project, which will start to unlock the value of the project for all stakeholders, not only the local communities but for the country as a whole.
Philippine Resources - May 22, 2023
Mining Operational Excellence Through Digital Transformation
Part 1: Mining Operation Challenges and Mine Operations Management Domains 1 & 2. By Mae Ann Cabasag, EM Mining companies encounter numerous challenges throughout their operations. However, initiatives to mitigate these challenges and improve efficiency are often limited. Most of these limitations emanated from a common factor: the challenge of “poor visibility” in mining operations. A viable solution is to adopt digital transformation in mining operations by incorporating available real-time data into an integrated system— capable of ensuring automatic updates and reliable source of information. Through this, mining companies not only understand simulations and plans developed but also anticipate potential outcomes. Various mining industry analysts have found that using non-digital methods in the mining operations can lead to a 27% reduction in production time and 25% increase in data inaccuracy. For a mining company to remain competitive in an industry susceptible to operation challenges, i.e. production processes, workers’ and equipment performances, ore quality and quantity, compliance to regulations, and inter-departmental collaboration, it needs to embrace digital transformation. Dassault Systèmes Mine Operations Management provides transformative digital solution for mining companies to achieve excellence in their operations. Mine Operations Management (MOM) equips mining companies with an integrated system for their mining operations, enabling them to achieve efficient plan and schedule. This system integrates entire operation data into a single repository source of information, known as the “single source of truth”, ensuring complete transparency of the company’s processes from mine to port. By leveraging MOM, we can address the following global mining industry challenges: Maintaining competitiveness amidst market volatility. Eliminating waste materials, poor communication, and error duplication. Improving site productivity and efficiency. Utilizing assets and sharing best practices across the value chain. Ensuring an utmost level of safety. Reducing environmental impacts and achieving sustainable operations. The transformative digital solution, Mine Operations Management, is composed of eight work packages, split across four domains, namely: Data Management, Material Reconciliation, Operational Control, and Assets Performance. These domains help generate valuable insights from integrated operational data for rapid and informed strategic decision-making. The Data Management consists of Master Data Model and Integration Framework packages essential for material tracking, stockpile management, task and workforce management, machine performance, and asset maintenance. It enables users to manage master data objects such as Site, Material, Location, Equipment, and Operator through manual data entry or third-party source systems. With this, mining companies can ensure efficient and integrated management of critical data required for seamless operations. Material Reconciliation, on the other hand, consists of Material Tracking and Stockpile Management packages. Material Tracking enables us to track material movements across different stages, i.e. from the least accurate grade estimated in geological model to the most precise information on shipped material quantity and quality, to account for any inaccuracies. While in the Stockpile Management, users not only can calculate daily stockpile balance, add Survey or Sampling data, analyze inventory levels and trends, create graphical representation of the stockpile balances and movements, calibrate stockpile using volumetric survey and sampling, enables comparison of different models, track movement genealogy and review stockpile slices for stockpiles with LIFO and FIFO calculation type but can create a different type of analysis such as actual vs plan vs model. In the upcoming article, we will explore the two remaining domains of Mine Operations Management to where assigning operational tasks, tracking compliance to plan, monitoring equipment down to workers’ performance are feasible in the mining operations. To know more about MOM, mining innovations and solutions, contact Dassault Systèmes Value Solutions Partner: Paramina Earth Technologies Inc. through email@example.com References: Make it happen for mine execution excellence: Dassault Systèmes®. MEGATrends. (n.d.). https://events.3ds.com/make-it-happen-for-mine-execution-excellence Dassault Systèmes. (2021, August 12). Digging deeper: The virtual solution for Mining Operational Excellence. Dassault Systèmes. https://discover.3ds.com/virtual-mining-operational excellence dassault3ds. (2022, June 16). The mining industry needs to adapt, but how? Dassault Systèmes blog. https://blog.3ds.com/brands/delmia/the-mining-industry-needs-to-adapt-but-how/
Philippine Resources - May 22, 2023
Customer’s First Choice: Sandvik Philippines Delivers 11th and 12th Pantera DP1500i Drills to Filminera Resources Corporation
Sandvik Philippines has successfully commissioned and delivered to loyal customer Filminera Resources Corporation (“Filminera”) their 11th and 12th Pantera DP1500i Top-hammer Surface Drills last 25 January 2023 at the Masbate Gold Project (MGP) located in Masbate Island, Philippines. Photo shows Sandvik Technician Larry Lugnas (second from left) and Service Operations Manager Jorge Cabello (third from left) handing over the drills to MGP representatives. Located 360 km southeast of Manila, the Masbate Mine is operated by Filminera, the Philippine subsidiary of TSX- and NYSE-listed B2Gold with headquarters in Vancouver. In 2022, the mine produced a record-setting 212,728 oz of gold out of 7.93M tonnes of ore milled at an average grade of 1.11 g/t. B2Gold also operates the Fekola Mine in Mali and the Otjikoto Mine in Namibia. Their projects under development include the Anaconda Area in Mali and the Gramalote JV Project in Colombia. The Masbate Mine started operating in 2008 initially using 4 x Atlas Copco ECM660 Drills owned and operated by the erstwhile mining contractor, Leighton. When the opportunity for re-fleeting came about in 2012, Sandvik succeeded in winning the tender which came packaged with a full maintenance contract for 24,000 service meter hours of five years. Ironically, the said maintenance contract almost led to the cancellation of the order for the first 4 x DP1500i due to a dispute with the rates. Eventually, both Leighton and Sandvik were able to arrive at a mutually acceptable arrangement, and Sandvik ran the service contract for five years without incurring penalties in the availability guarantees. The contract was so profitable, Sandvik even had to share some of the residual profit at the end with Filminera under the pain-and-gain proviso of the contract. The next re-fleeting opportunity came in 2017, with the Masbate Mine. This time, there was no service contract attached to the equipment and Leighton was no longer the mining contractor; the mine has shifted to owner-miner operation. Sandvik managed to secure the repeat order for another batch of 4x DP1500i, banking on the proven performance and reliability of the first four. That brings the total to 8 units. Drill numbers 9 and 10 were ordered in July 2020 and delivered in 2021. Numbers 11 and 12 in the photo above were ordered in January 2022 and are now handed over to the customer. Filminera ordered two more DP1500i’s in November 2022; these machines are now awaiting completion in Tampere, for delivery later this year. That should bring the total to 14 x DP1500i units spread over 11 years for our most loyal Pantera DP1500i customer in the Philippines – Filminera Resources Corporation!
Place your Ad Here!
Place your Ad Here!