Smart Investment in Dewatering Systems -- A Lifetime Cost Perspective

By: Philippine Resources April 07, 2025

AquaBoss mounted on pumpset

Industry research shows that only 10% of pumping systems achieve their expected design life, emphasising the importance of informed decision making in dewatering system investments. While initial purchase price often drives decisions, the true cost of ownership extends far beyond the upfront investment.

When evaluating dewatering systems, organisations must consider four key factors - reliability, safety, maintainability, and efficiency. Common pump failures stem from operator errors, improper installation, inadequate maintenance, and auxiliary equipment problems.

However, these issues often trace back to poor system design and inappropriate pump selection, which are often attributed to attempts to reduce initial costs.

A comprehensive view of lifetime costs includes design and engineering, initial capital investment, installation and commissioning, power consumption, operational resources, maintenance and repairs, lost productivity, and environmental compliance.

Expert Solutions

With over thirty years of mining sector experience, Truflo Pumps combines expertise and innovation to deliver optimal dewatering solutions.

Working closely with clients to ensure each system matches specific operational requirements, Truflo Pumps’ strength lies in creating bespoke solutions for both open-cut and underground mining operations.  By tailoring dewatering systems to site specific conditions and issues the overall lifetime cost can be reduced significantly. 

Whether your requirements are diesel, electric or explosion proof pumps, they will help you to move water in the best and most cost-effective way. 

Designed and built in Australia, Truflo Pumps can be found in some of the harshest conditions imaginable right around the globe as their rugged construction and reliable running ensures minimal downtime.

Asset Protection - Next-Generation Pump Control

The AquaBoss Asset Protection system, developed by Truflo Pumps in conjunction with hydraulic engineers, pump maintenance teams and pump crews, represents a breakthrough in pump control technology.

Through advanced curve mapping capabilities, this control panel delivers sophisticated monitoring and protection for pumping systems and engines providing long-term asset reliability and economies for mining operations.

Key benefits include:

  • Advanced Performance Optimisation: The system continuously monitors critical operational parameters, ensuring optimal performance within designed curves, providing real-time monitoring and proactive issue detection.
  • Extended Equipment Lifespan: AquaBoss offers dual protection through engine safeguarding and wet end preservation, significantly reducing wear and tear.
  • Proactive Maintenance Management: The system's predictive capabilities transform maintenance from reactive to proactive by identifying upcoming service requirements and enabling scheduled maintenance planning.

By maintaining ideal operating parameters, AquaBoss significantly reduces wear and tear, leading to substantial savings in replacement and repair costs. 

Delivering world class protection, the AquaBoss Asset Protection System ensures longevity for pumping assets in the global mining sector, optimising both performance and the total cost of ownership.

Working with global mining companies, Truflo Pumps has established itself as a leader in cost-effective dewatering solutions through industry expertise, successful implementations and commitment to tailored system design. 

Mining operations are invited to discuss the issues they face, whether harsh water, pump setup, environmental or other issues with Paul Power, Truflo Pumps’ international dewatering advisor. 

Paul visits the Philippines on a regular basis and is happy to assist in the design of dewatering systems that deliver true value for money.  Paul is also taking expressions of interest in companies interested in becoming an agent for Truflo Pumps in the Philippines.


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